Online pallet stretch wrapping machine TP-ZX200

Online pallet wrapper to connect with your existing line for fully automatic pallet stretch wrapping, an excellent packing machine
  • Standard machine: No
  • Description
    TP-ZX200 online pallet stretch wrapping machine, conveyorized turntable pallet shrink wrapper. Able to combine with customer's production line, photocell detects the incoming of goods and gives signal to PLC system. 
    conveyorized pallet wrapping machine
    Machine starts wrapping automatically, conveying the wrapped pallets out after film is clamped and cut by automatic film cutter.
    The integrated line reduces much more labour costs and improves the capacity dramatically.
    This machine has been widely used for cement, flour, MDF boards and beverage production and packaging.
    Pre-stretch wrapping very tight as film shrinks, the wrapped goods are less likely to fall, scatter and slant. Avoid much more potential wastage for your business and bring your higher profits.
    Features
    Control panel built in the mast.
    HMI for setting, auto start and manual operation are both available.
    Sensor detects when pallet is inplace, giving signal to PLC.
    PLC control system, famous brands are adopted.
    Automatic height sensoring, detecting the top of goods without any manual assistance.
    Pre-stretch function, tighten the package while saving more packing material.
    Adjustable tension control, available to use different packing material.
    Overlapping rate adjustable, top and bottom reinforced wrapping settable on touchscreen.
    Initial position automatic return after wrapping.
    Conveyorized turntable, able to connect with customer's line.
    Turntable height depends on customer's requirement.
    Speed of turntable and film carriage are controlled by inverters, prevent potential risks for engines and extend the worklife of machine.
    Scissor type film cutter, clamping and cutting the film automatically.
    Instant heat wire for film cutting within a second.
    Tail of film swept by a broom/brush, sticks neat to the package.
    conveyorized pallet stretch wrapping machine
    online pallet stretch wrapping machine
    conveyorized turntable for pallet wrapping and forwarding
    Technical Parameter
    Turntable Diameter 2000mm, (2200mm available to customize)
    Wrapping height 2000mm, (2400mm, 2800mm, 3200 available to customize)
    Max load 2000kg,(3000kg available to customize)
    Film roll dimension ID( paper core): 76mm, OD: max 300mm, Width: 500mm, Weight: max 15kg
    Pre-stretch ratio 250%/300%
    Speed of turntable 0-12rmp
    Packing speed 20-30 pallets/hour
    Operation mode auto start
    Max pallet dimension upon customer requirement
    Power supply 380V, 3Ph, 50/60Hz( 220V, 480V.... available to customize)
    Compressed air supply 3-8kgf/cm²
    Output 2.1kw
    Packing dimension L2620mm*W2220mm*H1200mm
    Gross weight app 1050kg
    Optional Accessories
    Top press platen
    for fixing tall and lift goods during wrapping
    Weighing scale
    for weighing the goods more conveniently
    Reinforcing cord
    to accumulate the film to a string/rope to strengthen the package
    Conveyor
    Conveyor belt, roller conveyor, chain conveyor and chain board conveyor are optional to choose

    Key features

    • Control panel built into the mast — the HMI on this automatic pallet stretch wrapper sits at working height on the column, so settings are reachable from the line side without a separate cabinet.
    • Automatic height sensing — reads the top of the goods so a short stack and a tall one can follow each other with no setting change.
    • Pre-stretch function — film is stretched before it reaches the pallet, keeping the wrap tight and reducing the amount of film used per pallet.
    • Adjustable overlap and tension — overlap rate and reinforced wrapping at the top and bottom of the load are set on the touchscreen, and film tension can be adjusted to suit different packing materials.
    • Inverter-controlled drives — the automatic wrapping machine's turntable and film carriage speeds are regulated rather than switched hard, which protects the motors and extends machine life.
    • Scissor-type film cutter and heat wire — the cutter clamps and cuts the film automatically, the instant heat wire separates it within a second, and the brush sweeps the tail flat against the pallet.
    • Initial position automatic return — after wrapping, the turntable returns to its starting position ready for the next pallet.

    Conveyor and line fit

    Fitting the wrapper into a working line comes down to two things: the height of the turntable and the direction the pallets travel. As a wrapping machine supplier, we match the transfer height to the conveyor or roller bed you already operate, so loads move on and off without a lift or a step. The infeed and outfeed interfaces follow the same level, which lets the unit sit after a palletizer, a bagging machine or a shrink line and simply become one more station on the route. The conveyor section itself can be a belt, roller, chain or chain-board type, chosen to suit your pallet base and load weight. As stretch wrap machine manufacturers, we build that interface around your existing line.

    Optional accessories

    Three options cover loads that are harder to wrap. A top press platen holds tall or light stacks down on the turntable, a weighing scale built into the platform records load weight as part of the same cycle, and a reinforcing cord attachment gathers the film into a rope to strengthen corners and edges. Each is specified with the machine, so the frame and control system are prepared for it from the start.

    Where it runs

    • Cement and bagged materials — takes pallets straight from the bagging line, where dust and continuous output make hand wrapping impractical.
    • Flour and other food powders — consistent wrapping of bagged loads at the end of a filling line, with top and bottom turns reinforced for stacking.
    • MDF and board plants — flat, heavy packs are held tight by the wrap, helping keep edges and corners together through transport.
    • Beverage and case packing — an automatic wrapping machine placed after the case packer keeps pallet output steady across a full shift.
    • Consolidation points — where pallets arrive from several lines, this industrial pallet wrapper can be installed at the transfer point and run as a single wrapping station with one operator.
    • Existing manual stations — for plants that already use pallet wrapping equipment, this unit replaces the hand-wrapping step and reduces the number of people pulling film around each pallet.

    FAQ

    Can this wrapper connect to our existing production line?

    Yes. The infeed and outfeed interfaces are built to the height and travel direction of the conveyor you already run, so pallets transfer straight on and off without a lift or a step. As an automatic pallet stretch wrapper, it can sit after a palletizer, bagging machine or case packer and become one more station on the route. Share your line layout with us and we confirm the interface details before the machine is built.

    How does the machine know when to start wrapping?

    A photocell on the infeed side watches for the pallet and signals the control system as soon as the load arrives. The conveyor moves it onto the turntable, a sensor confirms the position, and the cycle starts on its own with no button press. This industrial pallet wrapper then wraps, cuts and releases the pallet automatically.

    Does an operator need to stand at the machine while it runs?

    No. The machine is designed to run without an operator at the platform, and the pallet wrapping equipment cycles on its own through normal production. Operators set the parameters at the start of a shift and only step in if a single pallet needs attention.

    Which film roll should we plan for?

    The machine uses standard stretch film rolls, and we match the carriage to the roll you already buy. Send us the core diameter, outer diameter, width and roll weight, and we confirm compatibility before the machine is built. If you are switching from another wrapper, we can set the carriage to suit the film you have in stock.

    How do we choose the right turntable size and wrapping height?

    Start with the largest pallet you run and the tallest load you need to wrap. We offer standard sizes for common pallets and can build larger turntables or higher wrapping heights to suit your production. Send us those two dimensions and we will confirm the configuration.

    How is the machine maintained, and what support is available after installation?

    The machine is built for straightforward maintenance, and we provide guidance, spare parts advice and lifetime technical support. Our engineers can help with adjustments after the line is running, and regular checks of the film carriage and cutter help keep the wrap cycle consistent. Send us the details of any issue and we will help diagnose it.