
Pallets and skids, as the most common cargo carrier, are widely used and consumed in large quantities in manufacturing. Wrapping a pallet is a labor-intensive and inefficient operation. Fortunately, pallet wrapping machines have solved this problem. However, sometimes we need to wrap the pallet horizontally to better secure the cargo to the pallet and skid. Existing pallet wrapping machines typically wrap the pallet with loaded cargo vertically. What are some good solutions for this different packaging requirement?
Requirement Analysis - Why do we need to Wrap the pallet and skid Horizontally?
Vertical wrapping of the pallet and skid is a common packaging solution for most high-stack cargo. It improves the integrity of multiple packaging units on a pallet or skid and reduces the risk of cargo collapse. However, some cargo, such as stamped sheets and welded metal parts, is heavier and requires a more secure attachment to the pallet to prevent it from sliding. For this, horizontal wrapping is the best solution.
Solutions - Manual Wrapping vs. Machine Wrapping
For horizontally wrapping pallets, we can use manual wrapping. A forklift lifts the loaded pallet to the appropriate height, and two operators then wrap the goods with stretch film. Alternatively, a horizontal orbital wrapping machine can be used for this wrapping task. An operator uses a forklift to place the loaded pallet and skid in the wrapping area of the machine, start the orbital stretch wrapper, and transfer the loads to the storage area after wrapping.
Comparison of Two Wrapping Methods
Horizontal pallet wrapping solutions by Manual wrapping and Orbital wrapper
| Solutions |
Labour intensity |
Safety |
Required labours |
Wrapping speed |
Film strength |
| Manual wrapping |
Very high |
Low |
2 operators and 1 forklift man |
Low |
Low |
| Orbital wrapper |
Low |
High |
1 forklift man only |
High |
High |
What are the Features of the Horizontal orbital Pallet stretch wrapper from Emanpack?
1. Simple structure and excellent operational stability;
2. High degree of automation, with automatic film loading and cutting functions, improving pallet wrapping efficiency;
3. Excellent film wrapping effect, equipped with a stretch film retraction device, strong wrapping tension, ensuring a secure bond between the goods and the pallet or skid;
4. Wide range of applications, suitable for both large and small pallets;
5. Reinforced film holder with longer length, suitable for commonly used 500mm wide stretch film rolls;
6. Customizable to meet customer specific needs.
What are the Differences between Emanpack's horizontal pallet wrapping machine and Ordinary vertical pallet wrapping machines?
Horizontal pallet wrapping machine vs Vertical pallet wrapping machine
| Pallet wrapper types |
Structure |
Wrapping directions |
Height tolerance |
Loadability |
Protection |
| Horizontal pallet wrapper |
Orbital wrapping |
Horizontal |
Low |
High |
High |
| Vertical pallet wrapper |
Turntable wrapping |
Vertical |
High |
Low |
Medium |
Summary:
The
horizontal pallet wrapping machine comes from the orbital wrapping machine design, so it has certain limitations on cargo height. However, compared to the vertical wrapping method of conventional turntable pallet wrapping machines, it provides a stronger hold on cargo, bundling it more securely to the pallet or skid. It is suitable for industries such as metal fabricator, Iron works, metal craft... and is the optimal wrapping solution for very heavy cargo with low stacking heights. Furthermore, compared to manual wrapping, it is easier to operate, more efficient, and provides stronger wrapping force. In terms of safety, the horizontal pallet wrapping machine offers unparalleled advantages. Imagine the dangers of a worker standing under a forklift wrapping a pallet loaded with heavy metal parts.
If you are interested in this machine, please contact us for more information.